Compressed Air Testing and Validation

Compressed air is an essential utility used in a wide range of industries, including pharmaceutical, food & beverage, electronics and other clean compressed air sensitive plant operations. When compressed air is used in critical applications, it is necessary to ensure that it meets the required purity standards. MTPL offers compressed validation to check if the purity standards are met.

  • Specialized and dedicated Validation and Testing department.
  • Well experienced validation engineers.
  • Solutions from concept and strategy through to delivery.
  • Extensive experience working with USFDA plants.
  • Full support in documentation work from start to end.
  • International projects delivered in Nepal, Bangladesh, Myanmar, Sri Lanka etc.

Compressed air validation is a process that involves testing the quality of compressed air to ensure it meets the pre-defined specifications and purity classes. Following potential contaminants but not limited to this list, needs to be tested.

  • Particulates
  • Moisture
  • Oil
  • Microorganisms
  • Gases

These parameters need to be tested if they meet acceptable limits depending upon intended use and the applicable industry standard of the compressed air.

Compressed air validation is important:

To ensure product quality:

Compressed air can contain contaminants that can damage products, which can lead to a number of problems such as product recalls, reduced product shelf life and even health hazards.

To protect equipment:

Compressed air contaminants can also damage equipment, leading to increased downtime and maintenance costs.

To comply with regulatory requirements:

Many industries have regulatory requirements for compressed air quality. Compressed air validation can help to ensure that a company is in compliance with these requirements.

There are a number of benefits to compressed air validation including:

Improved product quality:

By ensuring that compressed air meets the required purity standards, this helps to improve the quality of their products.

Reduced equipment downtime:

By protecting equipment from damage caused by compressed air contaminants, companies can reduce equipment downtime and maintenance costs.

Regulatory compliance:

By ensuring that they are in compliance with regulatory requirements, companies can avoid fines and penalties.

Increased customer confidence:

By demonstrating that they are committed to providing high-quality products, companies can increase customer confidence.

MTPL provides complete solutions for testing compressed air testing, below mentioned are the testing methodology & guideline references:

COMPRESSED AIR TESTING Non-viable particle count test. ISO 8573, 1238E,EU-GMP,EP,BP,USP and other National & International standards and custom tests. Laser particle counting
Dew point test Portable digital meter
Oil mist test Gas detection & thimble extraction
Water vapour test Gas detection tubes
Carbon Dioxide test Gas detection tubes
Carbon Monoxide test Gas detection tubes
Sulphur Dioxide test Gas detection tubes
Nitrogen Oxide + Dioxide test Gas detection tubes
Hydro Carbon test Gas chromatography / Gas detection tubes
Viable test Air sampling by microbial air sampler (Incubation& colony counting).
Suspended particulate matter Filter weighing method
Oxygen test Analyzer & Gas detection tubes

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